SBL1060EFT
Features
**Features of all SBL platens:**
- Smooth drive chain transit for gripper bars, due to dedicated indexing gearbox.
- New design, alloy gripper bars, with increased strength.
- All electronic components are supplied from world leading manufacturers such as Schneider, IDEC and Yaskawa.
- All operating systems provided in local language.
**Equipped with, as Standard:**
**General:**
- Individually adjustable gripper bars, by way of shim adjustment to allow increased lifespan of drive chain and prolonged accuracy.
- Automated drive chain lubrication system, with alarm indication for low level.
- Photoelectric sensor control to monitor sheet progress and lost sheet control throughout the machine.
- Centre-Line system.
- Extensive spare parts.
- Storage for spare parts.
- Online diagnostics and PLC re-programming (internet connection required, at customers own expense).
- CE certification.
- CE certified safety systems throughout the machine, to ensure operator safety.
- Multiple Emergency Stops buttons throughout the machine.
- Catwalk with safety rail.
**Feeder Section:**
- Double axis feeder head, transitioning to (8) feeder belts that have ‘slow down’ feature to control supply of light stock to front lays.
- Non-stop feature.
- Able to run a wide range of stock with minimal adjustment. Range from 0.1mm – 2mm (80gsm – 1400mm).
- Manual adjustable side blowers.
- Feeder pile table with motorised lateral adjustment.
- Air supply provided through BECKER vacuum pump.
- Operator and Drive Side lays. Both have PULL/PUSH as standard, ensuring speedy transition from thin to thick stock.
- Sheet transition from feeder into front lays monitored and controlled by SICK photoelectric sensors.
- Advance and retard feature via feeder belts.
- Side lay accuracy monitored by photoelectric sensors.
**Foil Stamping Section:**
- Worm gear, toggle system, delivering 300tons of stamping force.
- Digital control of pressure adjustment via HMI. Adjustment in increments as little of 0.001mm for greater control and foiling stability.
- Force output indicator.
- Pressure overload prevention system to reduce damage to toggles.
- Pneumatic locking system to both honeycomb chase and cutting plate to reduce make ready times.
- Temperature controlled oil-recycling function to the main sump to ensure stable and consistent output pressure.
- Indexing gearbox allows accurate positioning of gripper bars.
- Torque limiter allows minimal damage to machine if any gripper bar strikes an object during running.
- Automatic, centralised oil lubrication system. Including automated gripper drive chain lubrication.
**Foil Delivery Section:**
- Standard – 3 – shaft, longitudinal servo motor controlled foil drive shafts provide accurate foil delivery, even at maximum foiling speed.
- Standard – 2 – shaft, transverse servo motor controlled foil drive shafts.
- New, fully revised servo controlled foil driving system replaces old style PLC drive system delivering greater response time for improved smoothness and running speed, regardless of short or long foil pulls.
- Free standing HMI foil programming unit allows monitoring and control of foil rolls up to -1500m –
- New, – 20 – zone heater plate, with individually controlled areas, ensuring even heat distribution, and allowing highlighted zones only to be used when running minimal foiling areas.
- Post air blast system for ensuring ease of foil separation post impression. With independent pressure regulation.
- Foil width up to – 1000m – can be fed through platen, then splitting knife system regulates foil into sections for delivery into rewind unit.
- Programmable end of foil warning function prevents foil running out, minimising remounting of foil through the machine.
- 45° turning bars to transport waste foil out of the machine and into rewind unit.
- – 6 – shaft rewind unit, each with multiple micro sensors to detect foil breakage.
- Telescopic foil mounting rails enable operator to change foil from outside the machine.
- Varying width rubber foil drive wheels enable stable drive tension for foil widths as small as 50mm.
- Oil cooled foil tension roller eliminates foil sticking.
- Running speeds up to – 8000 – sheets per hour.
**Delivery Section:**
- Photoelectric sensors monitor and control sheet height and can detect any sheet over run.
- Lateral and downward air blowers, individually regulated to control multiple stock types are delivered smooth sheet transition into delivery section.
- Automatic delivery assist curtain for continuous running.
- 3 function counting system allows for variant sheet stacking. Tabbing function is also standard.
- Motor controlled sheet slow down brushes.
**Standard Equipment:**
- One (1) 300mm elevation
- One (1) operator platform
- One (1) honeycomb chase
- One (1) cutting chase
- One (1) 5mm solid cutting plate
- One (1) 3.5mm + 1.5mm cutting plate
- One (1) set (100pcs) toggle clips, with 2 x toggle keys
**Options Available:**
- Pre make ready table (including revised footprint)
- Lower heating unit (10 zones 0-100ºc.)
- Anti-static device
- Suction feeder belts
- Additional honeycomb chase
Full CE safety accreditation.
Specifications
Maximum Sheet Size
1060mm x 760mm
Minimum Sheet Size
400mm x 350mm
Maximum Die-Cutting Paper Size
1045mm x 745mm
Minimum Gripper Margin
11mm
Die-Cutting Output Force
300tons
Inner Size of Cutting Chase
1075mm x 769mm
Lower Cutting Plate Size
1076mm x 756mm
Material Handling Range
0.1mm - 2.0mm (80gsm - 1400gsm)
Corrugated Board Range
≦ 4mm
Recommended Cutting Rule Height
23.60mm
Maximum Cycle Speed
8,500 cycles per hour
Maximum Operating Speed
8,000sph
Registration Tolerance
±0.075mm
Approximate Weight
20tons