SBL1050EF

Features of all SBL platens:

• Smooth drive chain transit for gripper bars, due to dedicated indexing gearbox.
• New design, alloy gripper bars, with increased strength.
• All electronic components are supplied from world leading manufacturers such as Schneider, IDEC and Yaskawa.
• All operating systems provided in local language.

Equipped with, as Standard:

 General:

1. Individually adjustable gripper bars, by way of shim adjustment to allow increased lifespan of drive chain and prolonged accuracy.
2. Automated drive chain lubrication system, with alarm indication for low level.
3. Photoelectric sensor control to monitor sheet progress and lost sheet control throughout the machine.
4. Centre-Line system.
5. Extensive spare parts.
6. Storage for spare parts.
7. Online diagnostics and PLC re-programming (internet connection required, at customers own expense).
8. CE certification.
9. CE certified safety systems throughout the machine, to ensure operator safety.
10. Multiple Emergency Stops buttons throughout the machine.
11. Catwalk with safety rail.

Feeder Section:

1. Double axis feeder head, transitioning to (8) feeder belts that have ‘slow down’ feature to control supply of light stock to front lays.
2. Non-stop feature.
3. Able to run a wide range of stock with minimal adjustment. Range from 0.1mm – 2mm (80gsm – 1400mm).
4. Manual adjustable side blowers.
5. Feeder pile table with motorised lateral adjustment.
6. Air supply provided through BECKER vacuum pump.
7. Operator and Drive Side lays. Both have PULL/PUSH as standard, ensuring speedy transition from thin to thick stock.
8. Sheet transition from feeder into front lays monitored and controlled by SICK photoelectric sensors.
9. Advance and retard feature via feeder belts.
10. Side lay accuracy monitored by photoelectric sensors.

Foil Stamping Section:

1. Worm gear, toggle system, delivering 300tons of stamping force.
2. Digital control of pressure adjustment via HMI. Adjustment in increments as little of 0.001mm for greater control and foiling stability.
3. Force output indicator.
4. Pressure overload prevention system to reduce damage to toggles.
5. Pneumatic locking system to both honeycomb chase and cutting plate to reduce make ready times.
6. Temperature controlled oil-recycling function to the main sump to ensure stable and consistent output pressure.
7. Indexing gearbox allows accurate positioning of gripper bars.
8. Torque limiter allows minimal damage to machine if any gripper bar strikes an object during running.
9. Automatic, centralised oil lubrication system. Including automated gripper drive chain lubrication.

Foil Delivery Section:

1. Standard – 3 – shaft, servo motor controlled foil drive shafts provide accurate foil delivery, even at maximum foiling speed.
2. New, fully revised servo controlled foil driving system replaces old style PLC drive system delivering greater response time for improved smoothness and running speed, regardless of short or long foil pulls.
3. Free standing HMI foil programming unit allows monitoring and control of foil rolls up to -1500m –
4. New, – 20 – zone heater plate, with individually controlled areas, ensuring even heat distribution, and allowing highlighted zones only to be used when running minimal foiling areas.
5. Post air blast system for ensuring ease of foil separation post impression. With independent pressure regulation.
6. Foil width up to – 1000m – can be fed through platen, then splitting knife system regulates foil into sections for delivery into rewind unit.
7. Programmable end of foil warning function prevents foil running out, minimising remounting of foil through the machine.
8. 45° turning bars to transport waste foil out of the machine and into rewind unit.
9. – 6 – shaft rewind unit, each with multiple micro sensors to detect foil breakage.
10. Telescopic foil mounting rails enable operator to change foil from outside the machine.
11. Varying width rubber foil drive wheels enable stable drive tension for foil widths as small as 50mm.
12. Oil cooled foil tension roller eliminates foil sticking.
13. Running speeds up to – 7500 – sheets per hour.

Delivery Section:

1. Photoelectric sensors monitor and control sheet height and can detect any sheet over run.
2. Lateral and downward air blowers, individually regulated to control multiple stock types are delivered smooth sheet transition into delivery section.
3. Automatic delivery assist curtain for continuous running.
4. 3 function counting system allows for variant sheet stacking. Tabbing function is also standard.
5. Motor controlled sheet slow down brushes.

Standard Equipment:

1. One (1) 300mm elevation
2. One (1) operator platform
3. One (1) honeycomb chase
4. One (1) cutting chase
5. One (1) 5mm solid cutting plate
6. One (1) 3.5mm + 1.5mm cutting plate
7. One (1) set (100pcs) toggle clips, with 2 x toggle keys

Options Available:

1. Pre make ready table (including revised footprint)
2. Lower heating unit (10 zones 0-100ºc.)
3. Anti-static device
4. Suction feeder belts
5. Additional honeycomb chase